The Cutting Edge Screen Printing and Apparel Design.

Red Zone Capabilities

We have multiple screen printing capabilities to help you with your custom apparel needs. Each of which is much more effective than traditional screen printing.

The Cutting Edge Screen Printing and Apparel Design.
Red Zone Revolution Logo

REVO­Soft Color

Produces screen printing that is as soft as the shirt itself, without the plastic like hand feel of standard (plastisol) screen printing inks. Our screen printing capabilities use various formulations of water-based and discharge pigment dye inks, that penetrate into the fabric fibers.  Our process permanently integrating the design into the fabric. REVO­soft is a versatile process that is ideal for everything from custom business apparel, promotional apparel, team apparel,  to construction apparel. In addition, designs sizes can range from smaller left chest logos, or custom designs that cover the entire shirt. We are a cutting edge custom print shop, we want to provide something that no one other Omaha screen printing shop or custom print shop anywhere can provide you.

So why doesn’t everyone use this process? To clarify it is because our custom printing process requires more time, expertise, and more advanced equipment that most t-shirt shops have. Once you’ve experienced the REVO­Soft difference you will never want to go back to the old methods with the chunky plastisol ink.  REVO­Soft is new gold standard in custom apparel design and custom screen printing. For fabulous results, our REVO­Soft process on our RZR Ultralux 100% ring spun soft 30­singles cotton tees yield the best results.

  •     Pricing starts at $6.75 for a 1­ color print of 48 shirts on our recommended white RZR Ultralux top quality soft tee.
  •     A typical configuration for the REVO-­Soft process would be any design that features a 2­3 color standard-size front print.  As well as a 1­ color shoulder or back print on our high­end colored RZR Ultralux Tee. 48­ piece pricing for a configuration like this would be $9.25 with additional discounts for higher quantities.

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RZRevo color screen printing process

REVO­-Soft Reveal Screen Printing

REVO-Soft reveal produces custom apparel designs that have absolutely no detectable hand feel compared to traditional screen printing. To elaborate this process works by removing the dye from the garment. Thus revealing only the natural color of the garment before it was dyed. This process works especially well on darker colored fabric with at more than 50% cotton content. Pigments can also be added to the shirt producing vibrant bright colors with a soft hand feel…even on dark colored garments.  REVO­Soft Color (above) and REVO­Soft Reveal processes are used together to produce amazing effects on a wide range of garments and designs.

Both Processes Together

REVO­Soft Color

& REVO­-Soft Reveal

These processes have many superior advantages which are opposite of standard screen printing & embroidery. To emphasize we have a list of significant characteristics that REVO-soft possesses compared to standard custom screen printing.

  • REVO­Soft prints are as soft as the shirt itself – No more stiff prints & embroidery.
  • No more of puckering or snagging, unlike embroidery.
  • No scratchy backing and stiffness that is typical of embroidery & printing.
  • REVO­Soft outlast standard screen printing due to Designs being dyed into the fabric.
  • REVO­Soft designs are breathable, unlike standard printing & heat transfers.
  • Design possibilities are endless with Revo-Soft ­ Business apparel to retro design
  • REVO­Soft creates Better retail margins & fast sell ­through – Return on Investment!
  • The cost of REVO­Soft? Less than Embroidery ­ Slightly more than standard printing.
  • Lastly, REVO­Soft Inks are environmentally friendly!
Revo-Color one of the many RZRevo screen printing capabilites
RZRevo's built nebraska tough one of the mulitple screen printing capabilities

Additional Printing Capabilities

REVO­-Sport

If you have a Team, Gym, Club, or just want performance shirts we have your answer to all of your custom screen printing problems. Revo- Soft sport is the perfect choice for adding your custom designs and logos to performance/polyester fabrics. Our REVO­Sport formulations facilitate custom apparel designs without inhibiting the desired breathability of the athletic garment. Our direct to garment printing process ensures that your design will stand up to the test of sweat and time.

The Revo-soft print process is far different than the heat pressed designs that peel quickly, as well as inhibits the shirts breathability. Many fashionable athletic textures and effects can be achieved by using our high gloss gel inks, athletic patterns, build­up processes and more. Printing on performance/poly can be tricky because the dyes in the garment like to migrate up through the ink. However, we’ve solved this problem by creating a special formulation of migration blocking inks. Nobody wants to see the white lettering on their red performance tee turning pink after the first wash… ­

The Revo-soft print process is far different than the heat pressed designs that peel quickly, as well as inhibits the shirts breathability ( you know the feeling of the giant plastic shield on your chest and back.) Many fashionable athletic textures and effects can be achieved by using our high gloss gel inks, athletic patterns, build­up processes and more. Printing on performance/poly can be tricky, in general, the dyes in the garment like to migrate up through the ink. However, we’ve solved this problem by creating a special formulation of migration blocking inks. Nobody wants to see the white lettering on their red performance tee turning pink after the first wash… ­

Revo-Sport screen printing capability by RZRevo
REVo-max screen printing process

REVO­Max

If your motto is “Go Big or Go Home” then REVO­-Max is the process for you. Where most printers limit you to a puny 10×12” design area, we go Big…and Bigger! Our oversized prints go up to a generous 13×19”, which is big enough to fill the entire front of a large men’s shirt. The perfect size for making a bold statement or amazing background designs for head-turning custom t shirts. If that’s still not big enough…No Problem…We offer all­over printing that stretches from top to bottom and side to side on nearly every short sleeve shirt or top. REVO­Max combined with REVO­Infinione create amazing looks. When you need big to go big, RZR can make it happen unlike other Nebraska print shops. ­ ­

Standard Screen Printing (Plastisol)

We do provide traditional screen printing as well, if you are looking for the most basic method we will not turn you away.

This is the process most widely used by t­shirt screen printers. The Plastisol inks used in this process are easiest, quickest and most cost-effective method of adding 1 to 6 solid colors (spot colors) to just about any fabric. This method is best for larger runs of promotional t­shirts, where a lower price-point is an important objective. Plastisol inks are thicker and work by sitting on top of the fabric, as opposed REVO­Soft inks that penetrate the garment fibers. For this reason, plastisol inks can adversely affect the breathability of the garment. Therefore, it is important to use design methods that minimize large solid areas of ink coverage.

Nebraska Medowlark custom t shirt by RZRevo